Barn Updates and Patio/Steps project update!

Well, we got the back patio grouted in with maroon colored grout.  It looks awesome!  

West Mountain Lay down patio with maroon grout

 Here is a shot of the patio from the south end showing most of it.

I was also very excited to get my steps in for the front doors of the clients house.  All six of these step slabs were cut from the same large boulder about the size of my truck.  The largest being 9' x 5' for the bottom step and the smallest/top step was 5' x 1.5'.  

Here is a picture of all the steps just after I unloaded from the truck.  I had been up all night watching for snow and salting parking lots and then put in a full day on the job site.  I was only going to work a half a day and go home and sleep till I saw the steps and then I just couldn't leave till I put them in place.

West mountain step slabs from single boulder

 After being stacked up here is what they look like.  We had a concrete isolation pad already installed so they will not be effected by frost heaving so installation was quite easy.  We have a new vacuum lifting tool that we can pick them up with so we just vacuumed them with it and swung them in place with the excavator!

Here are the steps on the right front door.  The top surface of every stone was flamed to take away all the saw marks and give is a very lightly textured look.  It also brings out the color of the stone a lot!

West Mountain flamed cut slabs installed.

 The homeowner was looking for something different and unique that no one else would have.  Every one of these steps came from the same rock and yet even amongst them they are quite different so they are very unique!

These are the left front steps.  We had to add on to deal with a greater grade change on this side of the house.

West Mountain flamed cut slabs installed

To deal with a large grade change from the back of the house to the front we installed steps up the slope from similar slabs that were made for a couple of large boulders that they sawed up to make us step slabs out of.  They are phenomenal!! 

Here is a shot looking down the steps.  There is then a little landing pad/walkway that turns the corner to the front steps.

West Mountain flamed cut slab steps

I then added two more steps with a larger landing area/step made from three of the slab steps to make a stoop at the bottom of the front steps.  We will be adding the same lay down material as we used on the paths and back patio to the area between the step slabs and the main steps.

West Mountain flamed step slabs with landing.

That was my busy week on the job site along with a planting a semi load of 25' dawn redwoods and dealing with a bunch of rain followed by a bunch of snow.

While dealing with all of the chaos on the job site I also was able to get the rest of the concrete for the barns poured and all the gates mounted and feeders put back in place!

My daughter Lisa Merrick posing for a picture next to the new concrete!

I do not yet have a good picture of all the gates installed.  I will take one when I finish building the cattle chute.  I picked up a bunch more much needed supplies at the store today to aid in completing the shed.  A few of the items are more lights and wiring boxes to add some lights for the cow shed.  Once these are installed I will be able to work after dark, which is 5 pm at this time of year!  Here is a picture of the built in headlock for the cows.  This will make life so much easier when performing herd checks.   At least once a year we have to vaccinate, worm, and pregnancy check all the cattle.  To do this safely for us and the cattle we need to restrain them for a couple of minutes each.  The entire shed / loafing pad can be converted into a corral / cattle chute with the simple swinging of a couple of gates.   Once all the cows are in the corral I shut the main gate, swing two others into place and then the only way out is through the chute.  I am hoping to have everything but the roof completed by next weekend so I can start training the cattle.

Once or twice a week I am going to set the stage and shut them in and go through the process with them going down the chute to leave.  This will get them used to it so when the time comes for the herd check they will be calm and everything will hopefully go smoothly.

Once I get everything completed but before putting the roof on I will get on top of the pig shed roof and take a picture of the entire thing from above so you can see how it all works.  It took me a lot of thinking and planning and trial and error to get it right and it is as close as I can get it now.  Can't wait to use it!

Homemade cattle chute headlock built into the barn

Hope everyone has a great week!  Sorry for the long times between posts but things have been so hectic I haven't been able to keep up.  I think I am going to start posting quick pics from the phone for more updates!

Goodnight everyone!

Kenny

That time of year again!

Bali g corn stubble for bedding.....where did the year go!?

Barn project update and a new patio I am working on.

Well, in my last post I had some pictures of the new feeding area/corral that I had installed.  Over the last couple of weeks I have been working from dawn to dusk between my day job and here to keep things moving in both places.  I managed to take the old cow shed completely down in a couple of hours with no trouble at all.  I then built out the pig shed wall that is the new wall for the outside of the pig pens.  This wall also doubles as the one side of the new built in cattle chute that is going in the new cow shed.  I also extended the cow shed another ten feet past the end of the pig shed to allow for more space.

The poles set for the new cow shed

 This is a pic from the pig lot end of the new cow shed.  I spent last weekend working on this portion of the project.  If you look closely you will notice there is a wooden height restriction entrance between the gate and the new barn wall.  This is adjustable and will be great in keeping the cows and the donkey out of the pig barn or keeping pigs separated based on size.  

Height restricted opening for pig lot.

  Here is a shot looking into the new shed from the creek side of the pad.  There is going to be a built in cattle chute at the back of the shed.  I also spaced all the posts so I can make up to three box stall pens so that I can keep someone in the barn if I need to.  I can also use this setup with an added size restriction opening to feed the feeder pigs once the sows start having babies in the winter.  I cannot wait to get this all finished!  This winter will be so much easier and better for the animals and for the farm.

Pic of the new cow shed posts installed and ready for concrete.

This is a patio I am working on at work.  A great customer of mine wanted something different and I found that on my trip to the quarry in Pennsylvania last month.  This stone is quite thick and we have been hand chiseling every piece to tweak them to get them to fit.  It has taken almost two weeks to get it done and we are almost there.  We have some other areas to use some more on this project.   More pics to come!

West mountain lay down stone patio

I will talk to you all soon with more pics!

Kenny

Rebuilding the cow shed!!!! Finally a four year dream coming to fruition!!

 Well, another couple of very very busy weeks have gone by.  I have been busting butt trying to get things around the barn done for winter.  I got a new feeder to feed the cattle but quickly realized without a concrete pad to feed them on they would be standing in the mud all winter long.  So, I borrowed a post hold digger and got to work.  I first set all the posts for the new corral/feeding area.  Then, 65 tons of gravel and 200 tons of soil later I had the area leveled enough for concrete.

I had Ray Pucci who owns Accent Concrete in Greentown Ohio pouring the pad for me.  He does a lot of work on projects where I work during the day and does a really nice job.  I had everything close so I fixed the guys lunch while they set forms and then we tweaked the grades and poured the pad.

We were a little short for what I wanted to do but the pad turned out great!  I wanted an apron on the left side of the pic for the feeder to set on but we will get it on the next pour.  After I get the new shed posts set we will pour the rest of the concrete and be set for winter!

Sunday was my first full day of for the last several weeks so I started early with stuff in the house and then headed out to get things set up for letting the cows onto the new pad.  I first mounted the main gate....and I was happy to find I finally got it right and it is level and stays where I put it instead of just swinging one way or the other when you unchain it!

I got my feeder reset in its proper location and had to block it up to level it for the time being.  By this time I was ahead of where I thought I would be and I knew I needed to take the old shed down to finish the wall on the end of the pig shed that will be part of the new cattle chute/loading chute that will be built into the barn.  So, I pulled all the screws and extra anchor bolts out that I put into the shed many many years ago to hold it together out so I could push it over and take it apart. 

Two hours later the shed was gone.  I saved all the metal off of the roof to use on the new roofs for the feeders and I managed to save about $50 worth of screws and two long 2"x6"x 12' boards! 

Here is a pic of the shed gone.  I managed to finish the rest of the wall on the side of the pig shed tonight.  I have having my construction guy come tomorrow to help lay out the posts that I need and how they will be set up so I can get the posts and get them set.  Once they are set we will be able to pour the rest of the concrete!!

I am so excited.  This will change many things here on the farm.  Herd checks will be phenomenally easier with the new chute and headlock system allowing us to check the cattle and vaccinate with much much less stress on the cattle and us.  I will also be able to sort the cattle out that I need to catch by myself with zero stress on the cows just like I can currently do with the pigs.  Another very important but much over looked thing will be the ability to contain the manure from the cattle and be able to clean the barn easier without losing the valuable fertilizer that I need for the fields!

I eventually will have a manure storage pad to the direct west of the corral area once I get enough money to pay off the work I am currently doing now.  Also if you look at the second pic from the bottom you will see the south board fence of the corral.  I am going to extend this as far west as I can to be able to put in a set of gates away from the corral area so I can funnel the cattle in when I need to catch someone quickly rather than chasing them and stressing them out. 

I was excited coming into this year because I knew that we were turning a big corner in where we are headed.  This is proof of this and what keeps driving me every night after work to keep pushing onward and getting to the next step.  This setup will allow me to go from handling 12 cattle to being able to handle 50 with out any changes.  If I want to be able to handle more I can simply add on to the current area and set it up for up to 100 cattle.....that will be way down the road, but I have to think ahead!

Have a great day everyone!

Kenny

A trip to a new stone quarry and some farm projects.

I finally have a few minutes to sit down and put up a new post.  I always think that the next week will be calmer and things will slow down and then BAM, a whole bunch of stuff comes up and I am running all over again!

I got the opportunity to tour a stone quarry in Scranton PA this past week.  I found some new materials that until the last few years were not available.  This quarry is producing some of the most beautiful cut to pattern stone and irregular stone I have ever seen in my life!

The graining in these stones are amazing!  I am so ready to build a patio here at home out of this material.....if only it were free I would start tomorrow!!!

West Mountain Stone

Here are some other pallets of material ready to be shipped.  If I had a truck with me I would have brought a few pallets home!  Good thing I was driving a prius....I could only brings four small pieces of stone back.

West Mountain Stone

I got a chance to see their new saw shop they are almost ready to fire up.  This is one of their medium size saws.  It has a 10' blade on it.  They have three or four other bigger ones that are 11'6" and can cut up to 5' thick.  They also have a cnc water jet table that can cut through up to 2' thick material.

One of the West Mountain Seams that they get the really colorful rock out of.  They have to drill holes through the slab and then use cone shaped expanders to pop them out.  Then they cut them to order.

West Mountain Stone seam

Some of the natural edge stone cut and flamed to give a level surface that is not slippery and really makes the color explode!

West Mountain Stone Irregular slabs

This is the also pretty awesome.  Because they have such huge saws they are able to cut boulders the size of my truck into slabs.  So, if you want matching natural edge steps, tables, benches, etc., you can pick a boulder out and have it cut.

West Mountain Stone step and bench slabs

Some more slab material.  I probably looked like a little kid running around on top of all these rocks taking pictures.  However, I have not been this excited about new material since I set my first toprock 10 years ago!!!

West Mountain Stone with some White Mountain in the slab

Another beautiful slab.  I couldn't walk any where without seeing something I liked!

West Mountain Stone

If you want to know more about it simply email me at ken.r.merrick@gmail.com and I will get you more information.  The quarry name is Scranton Materials LLC.  They sell mostly to contractors and distributors.

West Mountain Stone

Now, on to the reality of the farm!  I was finally able to get my new feeder for the cows.  I now have too many cows for the one feeder that I have.  So I put in an order with my father to get them in one load and it came in a couple weeks earlier than expected.  I got them both from Klene Pipe Structures.  They have some awesome feeder and great prices.  I took pictures of both feeders in use to show the difference.  They both have 8 actual feeding holes for the cattle to eat from.  However, the new one is square and the calves can access the bale from the ends while the cows can comfortably eat four to a side.  There are also slotted panels inside the feeder that lay against the bale so the cows cannot pull large amounts of hay out onto the ground.  It is a C-7 hay saver feeder.  You can find it on their website at http://www.klenepipe.com/.  They have many many more options!

http://www.klenepipe.com Hay saver feeder c-7

As you can see in the picture below, even thought there are 8 holes in the bunk feeder there are only 6 cows eating.  This is due to the cows being wider than the holes and they argue over who is gonna eat first.  Now that I have two feeders I am already noticing a difference in growth of my steers.  Normally when I take them off the pastures and they go onto just bales the steers stop growing as fast because of limited access to the feed.  Now they are actually growing faster because almost everyone can eat at the same time without fighting for it!

http://www.klenepipe.com  Bunk Cattle Feeder bk-6

I have Kiko Custom Construction coming soon to help me rebuild the cattle shed and put roofs on both feeders.  This will help me save even more hay during wet weather and help the wood in the feeders last much much longer!

I also wanted to show a picture of our feeder piglets having a special treat.  My buddy Steven is travelling to different cattle shows clipping and showing cattle for people.  One of the by products of this is leftover milk from milking them while at the show.  So, at the last show he put about 150 gallons of milk in barrels and brought it home for the piggies.  They love it!!  They are gonna be huge by the time January rolls around to get them in to the butcher!  YUM YUM!!!!

Our berkshire x tamworth cross piglets eating milk.

I also spent one of my evenings a week or so ago rebuilding the Boar's Nest.  We tore it all apart to put the new barn wall in last spring and I never got it back together.  I also wasn't happy with the temporary OSB panels that we used for all the walls.  It doesn't last if it gets wet and the pigs were just eating it off the walls. The boar had also shoved the main sill plate almost completely off the foundation on the wall to the left.  So I beat it back into place and then rebuilt the walls and put rough sawed 1" boards up on the walls.  They will not be tearing that up any time soon!

The left side wall that I had to rebuild.  So much stronger now than it was before!

Well, I am headed out to enjoy the nice weather before the rain hits.  I may go get the auger and set some posts in the cow pasture for the new pen.  My wife is canning tomatoes and making beef jerky and the house smells wonderful!

Talk to you all soon!

Some cow/calf picks!

I was out in the pasture over the weekend and had a chance to get some pics of the babies from this summer some of which were with their mommas.  

First I got a picture of Prairie Fire with her daughter Coral Burst.  Coral Burst is looking really good considering how sick she was in the summer.  I am really happy with how she has bounced back!

Dam: Red Angus Sire: Charolais x Angus

Here is a pic of a couple of the boys with White Tail in the middle.

A few of the calves from our 2013 calving season

Here is a pic of White Tail by herself.  She is really really cute, and she is an awesome looking calf to boot!  I am really excited for what her future calves will look like!

Dam: Hereford  Sire:  Maine Anjou x Angus

Here is White Tail's Momma Black Eye.  I got her in the middle of the summer just before we left on vacation.  She is a awesome addition to the herd and is the only girl I have that I can walk right up to and pet her like a puppy!!  She is even making Fifty, our oldest and first cow we bought, jealous to the point where she is starting to let me pet her now as well!

Our Black Hereford cow Black Eye

Next we have the newest baby in the herd.  His momma is Frosty, Sally Shorthorn's daughter.  He was in my last post shortly after he was born.  he is growing really fast and is a looking like he is gonna be a big boy!  I took this picture as he was approaching me to check me out while I was watching him.

Dam: Black Angus x Shorthorn  Sire: Charolais x Angus

Shortly after the picture above, he decided to go eat supper.  I posted a link to the video of this in a previous post.  He is pretty cute as well.

Frosty with her newest little boy eating supper!

As I was headed up to the barn I came back to where I had fed the sows and boar their supper.  The cows were trying to find some leftovers from the pigs.  However, they do not leave leftovers very often, they don't get that big by not cleaning up their food!

I found Sally Shorthorn feeding her boy from this year.  He is huge!  He is only a few months old and I would estimate him to be about 400# already at least, maybe more.  I am so pleased with her calves and I plan on keeping her as long as she can produce.  Her calf from last year is the youngest of the four boys and is the biggest by about 200-300lbs right now!  I believe my best producing cross to date is the shorthorn crossed with my charolais x angus bull.  The calves are very beefy and put on a lot of muscle and the mothers being all or part milking shorthorn produce lots of milk for the calves to grow quickly on!

This was a picture from a different spot showing the cows watching as the pigs were cleaning up the last of their dinner.  Red balls, to the left of the picture, is so big now he is sometimes mistaken for one of the red angus cows when seen at a distance in the pasture.

Lastly, since the temps have cooled down the last week here on the farm I decided to have a fire going for most of the weekend.  It was a great feeling to sit next to the fire and watch the sun set and the moon rise.  It was also a little depressing knowing that snow and cold nasty weather are just around the corner.  So we must enjoy every opportunity we get to enjoy the outdoors before the cold sets in for the long haul!

Kenny

Did somebody say apple??? The pigs enjoying apples in the creek.

https://www.youtube.com/watch?v=JtYzIm_h5zM&feature=youtube_gdata_player